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API API-510 Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Damage Mechanisms and Corrosion Assessment22%- Internal, external, and localized corrosion
- Corrosion under insulation (CUI) and environmental degradation
- High-temperature damage and material degradation
- Cracking mechanisms (environmental, fatigue, creep)
- Damage assessment and prioritization
Topic 2: Repairs, Alterations, Rerating, and Mechanical Integrity16%- Authorization and responsibility for work
- Documentation and post-work verification
- Pressure relieving devices and overpressure protection
- Rerating, reclassification, and nameplate updates
- Repair vs alteration definitions and procedures
Topic 3: Design, Materials, and Fabrication Rules22%- Welding, qualification, and PWHT requirements
- MAWP, thickness, and joint efficiency calculations
- Material selection, properties, and toughness requirements
- Flanges, bolting, gaskets, and special components
- ASME Section VIII, V, IX application
- Positive material identification (PMI) and traceability
Topic 4: Inspection Scope, Planning, and Data Evaluation28%- Code scope, jurisdiction, and regulatory requirements
- Inspection methods and technique selection
- Records review and baseline data collection
- Remaining life and corrosion rate calculations
- Inspection interval determination and extension rules
- TML/CML selection and measurement planning
Topic 5: Fitness-for-Service, RBI, and Pressure Testing12%- Acceptance criteria and post-test evaluation
- Hydrostatic, pneumatic, and leak testing rules
- API 579/ASME FFS-1 screening and assessment
- Risk-based inspection (RBI) principles and application

API Pressure Vessel Inspector Sample Questions:

Question 1

When a crack is discovered in a vessel that is in a highly stressed area, what action should you recommend to be considered as a first step in any effort to correct the flaw?

A. Design an overlay patch to completely cover the affected area that has rounded corners
B. Removing the crack using by grinding and inspect using an NDE procedure before repair by welding
C. Using an insert patch, to completely remove the affected area
D. Call in a pressure vessel engineer


Question 2

Describe the considerations and procedures for pressure testing insulated pressure vessels under API-510.


Question 3

Explain the role of digital documentation in maintaining API-510 compliance for pressure vessels.


Question 4

Describe how API-510 standards are adapted and applied to the specific needs of the chemical processing industry.


Question 5

According to API-510, which is not a recognized method for determining the thickness of a pressure vessel?

A. Thermal imaging
B. Ultrasonic testing
C. Caliper measurement
D. Radiographic testing


Solutions:

Question 1
Answer: D
Question 2
Answer: Only visible for members
Question 3
Answer: Only visible for members
Question 4
Answer: Only visible for members
Question 5
Answer: A

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