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API API-510 Exam Syllabus Topics:

SectionObjectives
Part A - Closed Book (Morning Session)- API 572: Inspection Practices for Pressure Vessels
  • 1. Types of Damage Mechanisms
  • 2. Inspection Techniques
- API 576: Inspection of Pressure-Relieving Devices
  • 1. Design and Operation
  • 2. Inspection and Testing
- API 510: Pressure Vessel In-service Inspection Code
  • 1. Inspection and Maintenance Practices
  • 2. General Requirements
  • 3. Pressure Testing
  • 4. Repairs, Alterations, and Rerating
Part B - Open Book (Afternoon Session)- ASME BPVC Section VIII: Rules for Construction of Pressure Vessels
  • 1. Material Selection
  • 2. Division 1 - General Requirements
  • 3. Design and Fabrication
- ASME BPVC Section V: Nondestructive Examination
  • 1. Liquid Penetrant Testing (PT)
  • 2. Radiographic Testing (RT)
  • 3. Magnetic Particle Testing (MT)
  • 4. Ultrasonic Testing (UT)
- ASME PCC-2: Repair of Pressure Equipment and Piping
  • 1. Repair Procedures
  • 2. Welding Requirements

API Pressure Vessel Inspector Sample Questions:

How does API-510 facilitate the integration of new inspection technologies into the established inspection routines for pressure vessels?

Reveal Solution  Discussion  0

Correct Answer:

API-510 facilitates the integration of new inspection technologies by providing a framework that allows for the adoption of advanced methods as they are proven effective and reliable. The standard encourages ongoing research and validation of new technologies, such as phased array ultrasonic testing and digital radiography, and outlines criteria for their implementation in routine inspections. This progressive approach ensures that the inspection practices remain state-of-the-art and can adapt to the evolving demands of modern pressure vessel management.

When the half bead or temper bead technique of repair is proposed, the first consideration that must be given should be;

  • A. Consultation with the jurisdictional requirements
  • B. Time required to do the repair, and personnel safety
  • C. A metallurgical review conducted by an engineer shall be performed to assure the proposed alternative is suitable for the application
  • D. Close monitoring of the welding operation
Reveal Solution  Discussion  0

Correct Answer: C  🗳️

Explain the significance of maintaining a corrosion monitoring program for pressure vessels under API-510 and describe the typical methodologies used.

Reveal Solution  Discussion  0

Correct Answer:

Maintaining a corrosion monitoring program as outlined in API-510 is crucial for assessing the integrity and longevity of pressure vessels. This program helps identify corrosion rates and areas prone to corrosion, enabling proactive maintenance and repairs to prevent failures. Typical methodologies include visual inspection, ultrasonic thickness measurements, and the use of corrosion coupons or probes that measure the rate of material loss over time. Such proactive monitoring is essential in environments known for aggressive corrosive action, ensuring that maintenance and inspection schedules can be adjusted based on actual corrosion data rather than just theoretical models.

Discuss how API-510 addresses the issue of high-temperature hydrogen attack (HTHA) in pressure vessels.

Reveal Solution  Discussion  0

Correct Answer:

API-510 addresses the issue of high-temperature hydrogen attack (HTHA) by recommending specific materials and construction practices that are resistant to hydrogen embrittlement. The standard advises on the appropriate selection of steels with high resistance to hydrogen-induced cracking and specifies operating limits to minimize the risk of HTHA. Regular inspections are mandated to check for signs of HTHA, using advanced non-destructive testing techniques capable of detecting early stages of hydrogen damage. Additionally, API-510 provides guidelines for modifying operational practices to reduce hydrogen exposure and mitigate the risk of attack.

Under which of the following condition(s) should you require the removal of safety relief device(s)?

  • A. If a pressure test is being conducted in which the test pressure will exceed the set pressure of the safety relief valve with the lowest setting
  • B. Blowback had been detected and the manufacturers recommend removal
  • C. Surface corrosion on the body of the relief device
  • D. The safety relief device was opening on a irregular, unexplainable basis
Reveal Solution  Discussion  0

Correct Answer: A  🗳️

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